Full-stack industrial automation
Industrial automation turbocharged by multi-swarm AI.
General System Malegaon engineers end-to-end automation systems that unite PLC/SCADA, robotics, vision, and multi-swarm AI orchestration into resilient, adaptive operations.
Client-specific multi-swarm AI control tuned per line.
Swarm online
Uptime
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Last check
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PLC + SCADA
Robotics
Vision Systems
Multi-Swarm AI
Digital Twins
OT Security
0
Automation cells online
0
Multi-swarm agents deployed
0
Uptime confidence
Live Swarm Field
Synced
Autonomous QA
Predictive Maintenance
Adaptive Logistics
Energy Orchestration
Digital Twins
Vision Systems
Secure OT Networks
Physical AI & Robotics
Creative photo showcase of automation, robotics, and multi-squad AI systems.
Capabilities
Full-stack automation and multi-swarm AI, engineered to communicate flawlessly.
Full-Stack Automation
End-to-end engineering across PLC/SCADA, robotics, motion control, and edge compute.
System IntegrationMulti-Swarm AI Control
Layered swarm intelligence that balances throughput, quality, and energy in real time.
Swarm OrchestrationRobotics and Vision
Robotic cells with adaptive vision, verification, and edge-based defect classification.
Machine VisionPredictive Maintenance
Signal analysis, anomaly detection, and maintenance orchestration to prevent downtime.
Asset ReliabilityDigital Twin Ops
Live digital twins for scenario testing, line balancing, and capacity orchestration.
SimulationCybersecure OT
Segmented, resilient OT networks with active monitoring and recovery playbooks.
Secure OTSwarm Control
Command multi-swarms that sense, decide, and act without bottlenecks.
Active Module
Multi-Swarm Orchestration
Coordinate multi-agent behaviors across plants and micro-factories with adaptive goals.
- Adaptive task routing
- Autonomous line balancing
- Self-healing workflows
Swarm Sync
97%Cycle Gain
+24%Agent Uptime
99.8%Industries
Industrial intelligence that adapts to every environment.
Manufacturing
Robotic assembly, line balancing, and AI-powered defect inspection at scale.
Utilities
Predictive asset care, remote monitoring, and energy demand orchestration.
Logistics
Smart warehousing with swarm routing, adaptive pick paths, and live throughput control.
Process Plants
Secure OT integration, instrumentation, and self-correcting process loops.
FMCG
Pharma
Automotive
Textiles
Cold Chain
Renewables
Case Studies
Every deployment is measured in outcomes, not just output.
Adaptive Assembly Line
Reduced cycle time while maintaining quality across a multi-line electronics facility.
Cycle time -18%
Scrap -26%
Predictive Maintenance Swarm
Multi-sensor anomaly detection improved equipment availability for a process plant.
Downtime -32%
Alerts +40%
Warehouse Autonomy
Optimized routing and inventory flow with swarm-driven logistics intelligence.
Pick rate +21%
Errors -19%
Process
We engineer systems that can evolve with your operation.
01
Discovery and Audit
Operational scan, data readiness audit, and opportunity mapping.
02
System Blueprint
Architecture, security planning, and AI swarm design with ROI simulation.
03
Deployment
Iterative rollout with human-in-the-loop calibration and training.
04
Continuous Control
24/7 monitoring, optimization, and expansion playbooks.
Help and Support
Multi-swarm AI support that keeps full-stack automation stable 24/7.
Support Console
24/7 Active
Multi-swarm Response Layer
Dedicated swarms monitor OT signals, trigger playbooks, and coordinate experts across the stack.
Live Signal
Swarm agents stabilizing line 04
01
Always-on Diagnostics
Edge agents watch PLC, vision, vibration, and energy telemetry with anomaly detection.
02
Swarm Incident Routing
Multi-swarm AI assigns priority, dispatches fixes, and learns from every incident.
03
Lifecycle Optimization
Performance tuning, spares forecasting, and uptime assurance tracked in real time.
Live Status
Swarm API health
Endpoint
/api/health
Model
Detecting
Uptime
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Last Check
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Downtime Alerts
Email alert configuration
Generate a local alert.env file for the watchdog. Credentials stay on this machine.
SMTP_HOST=smtp.gmail.com SMTP_PORT=587 SMTP_USER=you@domain.com SMTP_PASS=your_app_password ALERT_FROM=you@domain.com ALERT_TO=ops@domain.com ALERT_URL=https://www.cognitivesystems.tech/api/health ALERT_COOLDOWN=900
Contact
Build the swarm that keeps your operation ahead.
General System Malegaon
Industrial Automation and AI Swarms Solutions Provider